AGV solution by Mabo E&A revolutionises warehouse storage
In the fast-paced world of packaging, precision and efficiency are key factors for success. A leading company in the packaging industry, faced the challenge of optimising their limited warehouse space without compromising productivity. They turned to Mabo E&A, experts in automation solutions, and found the perfect answer in a fully automated warehouse powered by a state-of-the-art VNA AGV equipped with a shuttle system. This solution maximised space utilisation, increased productivity and streamlined the entire inbound goods process.
Fully automated warehouse
Limited space posed a major challenge to traditional warehouse operations. To overcome this obstacle, Mabo E&A implemented a revolutionary solution with a Very Narrow Aisle (VNA) AGV, a very compact automated guided vehicle designed to navigate through tight spaces and handle high-density storage. The AGV was further equipped with a shuttle system, allowing the racks to reach a depth of up to nine pallets.
Optimal use of space
The combination of the VNA AGV and the shuttle system proved to be a game-changer in the intralogistics world. By eliminating the need for aisles and additional lifts, the system drastically reduced the waste of space. The warehouse could accommodate a significantly higher volume of pallets compared to traditional warehouses, where even a shuttle warehouse would lose more space due to the need for lifts.
Effortless material handling
The efficiency of the system also extended to the unloading process. When a truck driver manually unloads a trailer with a pallet truck, the system takes over and the pallets are automatically passed through a contour check to ensure they meet quality standards. This automation eliminated manual handling, reduced the risk of human error and accelerated the material handling process.
Seamless Blackbox control
At the heart of the system is Mabo E&A’s innovative AGV Master software, which functions as a blackbox that manages and orchestrates the entire operation. When pallets enter the warehouse, they are scanned for tracking and inventory management. The system then allows operators to request specific pallets, which are immediately delivered to an exit conveyor near the production area. This streamlined process has reduced lead time and improved overall productivity.
Optimisation for efficiency
The brilliance of the system went beyond storing and retrieving pallets. During periods of low activity, the AGV Master uses the free time to strategically rearrange the warehouse. Rearranging pallets moves upcoming orders closer to the exit, optimising space and streamlining material flow for greater efficiency.
Conclusion
Mabo E&A’s successful implementation of VNA Shuttle AGV is a testament to the power of automation and innovation in revolutionising warehouse operations. By transforming limited space into a fully automated and highly efficient warehouse, they experienced increased productivity, space optimisation and smart material handling. The blackbox controls, contour controls and optimisation functions enabled them to reach new heights in the packaging industry and confirmed the company’s commitment to excellence and advanced technology.